Customizable CNC LatheOptions with Comprehensive Training and Warranty Support for Diverse Manufacturing Applications

About Customizable CNC LatheOptions with Comprehensive Training and Warranty Support for Diverse Manufacturing Applications

Product Overview

The CK6163E/5000 is a precision-engineered two-axis CNC horizontal lathe that combines advanced control technology with robust mechanical construction to deliver exceptional machining accuracy and surface finish quality. Controlled by independent X (transverse) and Z (longitudinal) servo axes, this machine is specifically designed for high-precision turning of complex components requiring tight dimensional tolerances and superior geometric consistency. The machine's semi-closed-loop control architecture, utilizing pulse encoder position detection feedback, ensures rapid response times, high positioning accuracy, and reliable repeatability across a wide range of operating conditions.

With a maximum swing over bed of 660 mm and a maximum swing over carriage of 380 mm, the CK6163E/5000 accommodates both large-diameter workpieces and slender shafts with equal proficiency. The machine is capable of performing a comprehensive range of turning operations, including internal and external cylindrical turning, taper turning, arc contouring, facing, grooving, chamfering, and thread cutting. Its thread cutting capabilities extend to metric and imperial straight threads, taper threads, and face threads, making it an ideal choice for applications in automotive, aerospace, oil and gas, hydraulic, and general engineering industries.

Precision Control System and Servo Drive Technology

The machine is equipped with a choice of industry-proven CNC control systems, including the K1000TF1i and GSK980TB3i models, both of which offer comprehensive functionality, user-friendly programming interfaces, stable precision, and reliable long-term performance. These control systems provide full G-code support, canned cycles for common turning operations, tool compensation, and real-time process monitoring, enabling operators to efficiently program and execute complex machining sequences.

The X and Z motion axes are driven by high-performance AC servo motors delivering 10 Nm and 15 Nm of torque respectively, with the Z-axis incorporating a reducer to provide additional thrust for heavy feeding operations. The servo motors are coupled to precision-ground ball screws supported by high-rigidity matched bearing assemblies, ensuring low friction, high transmission efficiency, and minimal backlash. The pulse encoder feedback system continuously monitors axis position and velocity, enabling the control system to make real-time corrections and maintain precise tool path control.

The repeat positioning accuracy of the Z-axis reaches 0.012 mm, ensuring consistent part quality across multiple production cycles. The guideway system, featuring surface-hardened rails with plastic-coated sliding surfaces, provides excellent low-speed smoothness and high-speed stability, minimizing stick-slip effects and ensuring accurate interpolation for contour machining.

Structural Integrity and Thermal Stability

All major structural components, including the bed, headstock, carriage, and bed legs, are manufactured from high-grade HT300 cast iron using resin sand molding technology. This casting process produces components with excellent density, uniform microstructure, and superior vibration damping characteristics. The castings undergo a full artificial aging treatment to relieve internal stresses, guaranteeing long-term dimensional stability and preserving geometric accuracy over the machine's operational life.

The headstock incorporates an integral box-type design that provides maximum rigidity and thermal symmetry, minimizing spindle axis displacement caused by temperature variations during operation. The 4-speed mechanical gear shift mechanism delivers stepless speed regulation within each range, allowing operators to select the optimal cutting speed for different workpiece materials and tool combinations. The spindle bearings are precision-matched and preloaded to eliminate clearance, ensuring exceptional rotational accuracy and surface finish quality.

Comprehensive Threading and Contouring Capabilities

The CK6163E/5000's control system supports a full range of thread cutting cycles, including straight threads, taper threads, multi-start threads, and face threads in both metric and imperial systems. The machine's rigid construction and precise servo control enable accurate thread profiles with consistent pitch and depth, meeting the requirements of most international thread standards. The ability to machine complex contours, including arcs and tapered surfaces, further expands the machine's application scope, making it suitable for producing components such as hydraulic valve bodies, pump housings, shaft couplings, and custom fasteners.

Operator-Friendly Design and Safety Features

The machine's operator interface has been carefully designed according to ergonomic principles to maximize comfort and productivity. The control panel is mounted on the right-hand side of the protective door, with the ability to move horizontally along with the sliding door. This feature positions the controls directly in front of the operator during tool setting and part inspection, reducing movement distances and improving workflow efficiency.

The streamlined protective cover design provides comprehensive protection against coolant splash and chip ejection, maintaining a clean and safe working environment. The cover is constructed from durable materials and features clear viewing windows for process monitoring. All safety interlocks and emergency stop functions are fully compliant with international machinery safety standards, ensuring operator protection during all machine operations.

Automatic Lubrication and Cooling Systems

The centralized automatic lubrication system delivers timed, quantitative, and intermittent oil supply to all critical sliding surfaces and bearing points. This system ensures consistent lubrication regardless of operator attention, reducing wear rates and extending component service life. The automatic operation also minimizes oil consumption and prevents environmental contamination from over-lubrication.

The cooling system includes a 60-liter coolant tank and a 135-watt coolant pump capable of delivering 50 liters per minute. This capacity ensures adequate cooling and chip flushing even during heavy cutting operations. The coolant system is designed with easy-access filtration for convenient maintenance and cleaning.

Tooling Configuration and Flexibility

The standard turret configuration is a vertical four-station unit from a well-known domestic manufacturer, providing reliable indexing accuracy and tool clamping rigidity. The tool shank section size is 3232 mm, compatible with a wide range of standard turning tools. For users requiring additional tooling capacity, an optional six-station horizontal turret is available. The machine can also be equipped with either manual or hydraulic chucks to suit different workpiece holding requirements, offering additional flexibility for diverse production scenarios.

Dimensions, Weight, and Power Requirements

The machine has overall dimensions of 7300 mm (length) by 2000 mm (width) by 2000 mm (height), with a total weight of 7900 kg. These robust dimensions provide a stable foundation for heavy cutting operations while maintaining reasonable floor space requirements. The power supply specification is three-phase AC 380V 10% at 50Hz 2Hz, with a total power consumption of 22 KVA.

Comprehensive Documentation and Standard Accessories

Each machine is delivered with a complete set of standard accessories, including a 500 4-jaw independent chuck (or optional 400 3-jaw chuck), spindle drive V-belts, and adjustable anti-vibration leveling pads. The accessory package includes double-ended open wrenches, hex wrenches, screwdrivers, and leveling adjustment tools. Complete documentation comprises a user manual, certificate of conformity, packing list, CNC system manual, and electrical schematic diagrams, providing all necessary information for installation, operation, and maintenance.

Quality Assurance and Customer Support

The machine undergoes a two-stage acceptance process, with pre-acceptance conducted at the seller's facility and final acceptance at the buyer's site. The machine's precision specifications are inspected according to the technical agreement and the precision inspection table in the certificate of conformity. With its combination of advanced control technology, robust construction, and comprehensive support services, the CK6163E/5000 represents a reliable and cost-effective solution for precision turning applications.

Contact:
Tina
WhatsApp: +86 17857586156
Email: dezhou@dzguanlu.com
Heavy Duty Lathe Series Web: www.novatechlathe.com
Deephole Series Web: www.dzgljc.com

Engineered for Versatility and Precision

Our CNC lathe is designed for a wide range of operations, including metal turning, shaft manufacturing, prototyping, and both batch and mass production. Its robust, hardened bed structure and high-power AC servo motor ensure vibration-free precision even at cutting speeds up to 3000 RPM. Modular upgrades allow further customization, enabling you to meet changing production demands with confidence.


Customizable Performance for Your Application

Choose from spindle bores between 80 mm and 120 mm, and customize features such as the automatic turret, live tooling, bar feeder, and engraving area to perfectly match your manufacturing requirements. The machine accommodates workpiece thicknesses up to 400 mm and supports various graphic formats, making it ideal for precision engineering and heavy-duty continuous operation.


Comprehensive Support and Easy Integration

Every unit comes with extensive training, warranty coverage, and remote diagnostic support. Integrate the lathe seamlessly into your workflow with CAD/CAM compatibility and multi-language operator interface. Advanced safety features, like full enclosure and emergency stops, prioritize user protection while maintaining efficiency for all operators.